FORMTRACER CS-3300 SERIES Contour and Surface Roughness Measuring System FORM MEASUREMENT PRE1529
A Extensive Choice of Functions to Enhance Your Measurement Efficiency Featuring a wide measuring range and high-resolution detec tor, many kinds of measurements from contours to sur face roughness are covered. Single -unit measurement reduces setup labor and measurement time. Wide measuring range and high-resolution detector Measuring range (Z-axis): 5 mm (80 nm resolution) to 0,05 mm (0,8 nm resolution) Accuracy (Z-axis): ± (1,5+I2HI / 10 0) μm, H = Height from horizontal plane (mm) Enhanced Measurement Efficiency Space - Saving Resource - Saving 2
Measurement Single setup and single tracing - no change needed Simplified work s tation Combining both mea surement s , the CS -330 0 create s detailed inspec tion cer tificate s on a single sheet of paper with CS-3300 with CS-3300 with CS-3300 Requiring space for t wo measuring ins trument s , PC s , and printer s . Printed Results Sur face roughne s s measuring ins trument With t wo separate machine s , data i s printed on individual repor t s Space Required Contour mea suring ins trument STEP 1 STEP 2 Contour measurement Surface roughness measurement Require s that you set up the machine ever y time you swap detec tor s . Enhanced Measurement Efficiency Space - Saving Resource - Saving P r o per t y File name SAMP LE 1 Dr awing Number M I 100-AB5 Lo t Num ber 0512-0123 Ser ial number Meas ur em ent Co ndit io n I ns t r um ent CV-4500 Meas . Leng t h( X) 70. 0000mm Meas . P i tch 0.0500mm Meas ur ing Speed 0.50mm/s ec Sampling Met ho d X-ax is P it ch Meas Fo r ce 30. 0 m N St ylus R adius Com pens at io n 0.023267m m 06/10/2020 Contour Measurement result report Mea s urement F i g ure X Ma g : x 20 Z Ma g : x 20 <Contour> 0 .0 -0.5 -1.0 -1.5 -2.0 -2.5 -3.0 0 .5 1 .0 1 .5 2 .0 2 .0 2.5 3.0 3.5 4 .0 4.5 5.0 5.5 6 .0 6 .5 7.0 7.5 8.0 8 .5 9.0 9.5 10 .0 10.5 [mm ] [mm] 1.016 134.48 R 9 .9 9 7 Meas ur em ent Res ult s Me a s Cont M ea s V a l ue Step ( M ea n) <D i s t_ 1> Ste p ( 1-Pt/Me a n) 1.0 16mm I nte rs e cti on A ng l e ( Li ne ) <A n g l e_ 1> A n g l e 134 .4 8° Me a s Cont M ea s V a l u e C i rcl e ( Ra ng e) < C i rc l e_ 1> Cen te r ( X) 38 .438mm Cen te r ( Z ) -1 6.677m m D i a m eter 19 .994mm Mea s C ont Me a s V a l ue Ra di u s R 9.99 7mm Round nes s 0.010mm P r o per t y File name SAMP LE 2 Dr awing Number M I 100-AB5 Lo t Num ber 0512-0123 Ser ial number Meas ur em ent Co ndi t io n I ns t r um ent SV-3200 Meas . Leng t h( X) 4.8000mm Meas . P i tch 0.0005mm Meas ur ing Speed 0.20mm /s ec Z 1-ax is R ange 800. 0um 06/10/2020 Surface Roughness Measurement result report E valua t io n Co ndit io n Prof i l e=R _ ISO - Secti on =[1] Sta nda rd ISO 1997 Ki nd of Prof i l e: R _ I SO Smpl g L eng th( l e) : 0.8mm N o of Smp l g ( nl e) : 5 λc 0.8mm λs 0 .0 025mm Ki nd of F i l ter: Ga us s i a n Ev l tn L eng th( l m ) : 4 .0mm Pre-Tra vel : 0.4m m Pos t-Trav el : 0.4m m Pro f i l e=R _ ISO - Secti on=[1] X M ag : x 20 Z M ag : x 5000 <R oug hnes s _ 1> 0 -2 -4 2 4 0.5 1.0 1.5 2 .0 2 .5 3.0 3.5 4.0 4.5 [um] [mm ] Meas ur ement R es ult s Meas C ont Mea s Va lue Roughness 2D<Roughness_1> Pr of ile=R_ IS O - S ect ion=[1] Ra 0.85um Rz 4.11um Rm r (c)[10.0000%P] 4.4332% Rδc[5.0000% 90.0000%] 3.16um Rz1m a x 4.20um Pro f i l e=R _ ISO - Secti on=[1] X M ag : x 20 Z M ag : x 5000 <R oug hnes s _ 2> 0 -2 -4 2 4 0.5 1.0 1.5 2 .0 2 .5 3.0 3.5 4.0 4 .5 [um] [mm ] Meas ur ement R es ult s Mea s C ont Mea s Va lue Roughness 2D<Roughness_2> Pr of ile=R_ IS O - S ect ion=[1] Ra 0.79um Rz 3.61um Rm r (c)[10.0000%P] 10.5738% Rδc[5.0000% 90.0000%] 2.67um Rz1m a x 4.12um P r o per t y Dr awing Number M I 100-AB5 Lo t Num ber 0512-0123 Ser ial number 06/10/2020 Measurement result report E valua t io n Co ndit io n Prof i l e=R _ ISO - Secti on=[1] Sta nda rd ISO 1997 Ki nd o f Prof i l e: R _ ISO Smpl g L eng th( l e) : 0.8mm N o of Smp l g ( n l e) : 5 λc 0.8mm λs 0.0025m m Ki nd of F i l ter: Ga us s i a n Ev l tn L eng th( l m ) : 4.0mm Pre-Tra v el : 0.4mm Pos t-Tra vel : 0.4mm Prof i l e=R _ ISO - Secti on=[1] X Ma g : x 20 Z Mag : x 2000 <R oug hnes s _ 1> 0 -5 5 0.5 1.0 1.5 2 .0 2 .5 3.0 3.5 4.0 4 .5 [um] [mm ] Meas ur em ent R es ult s Mea s C ont Mea s Va lue Roughness 2D<Roughness_1> Pr of ile=R_ IS O - S ect ion=[1] Ra 0.85um Rz 4.11um Rmr (c)[10.0000%P] 4.4332% Rδc[5 .0000% 90 .0000%] 3.16um Rz1m a x 4.20um Prof i l e=R _ ISO - Secti on=[1] X Ma g : x 20 Z Mag : x 2000 <R oug hnes s _ 2> 0 -5 5 0.5 1.0 1.5 2 .0 2.5 3.0 3.5 4 .0 4.5 [um] [m m] Meas ur em ent R es ult s Mea s C ont Mea s Va lue Roughness 2D<Roughness_2> Pr of ile=R_ IS O - S ect ion=[1] Ra 0.79um Rz 3.61um Rmr (c)[10.0000%P] 10.5738% Rδc[5 .0000% 90 .0000%] 2.67um Rz1m a x 4.12um Mea s urement F i g ure X Ma g : x 20 Z Ma g : x 20 <Con tour> 0.0 -0 .5 -1 .0 -1 .5 -2 .0 0.5 1.0 1.5 2.0 2.5 3.0 3 .5 4.0 4.5 5.0 5 .5 6 .0 6.5 7.0 7.5 8 .0 8.5 9.0 9.5 10.0 [mm] [m m] 1.016 134 .48 R 9 .99 7 Functionality 3
Continuous measurement example (Outside diameter 1 Outside diameter 2 Inside diameter) Measurement element Positioning element The drive unit ( X-axi s) and column ( Z2-axi s) are equipped with high -accurac y linear s cale s (ABS t ype), enabling fully automatic measurement combining ver tical and horizontal movement . Thi s improve s the reproducibilit y of continuou s automatic mea surement of small hole s in the ver tical direc tion and repeated measurement of par t s that are dif ficult to position. The detector unit can be extended to avoid interference between the drive unit and the workpiece. All detector and drive unit cables are housed inside the main unit to eliminate any risk of abrasion and guarantee trouble-free, high-speed operation. Drive unit (X-axis) tilting function powerfully supports measurements on inclined planes and heavy workpieces that are not easily moved. Dramatically increased drive speed (X-axis: 80 mm/s, Z2-axis: 30 mm/s) further reduces total measurement time. Small holes can be efficiently measured using the fine-feed knobs on the X and Z2-axes. Y- and Z-axis positioning using the column (Z2-axis) fine-feed knob or cross-travel table (optional) Measurement start positioning with the (X-axis) fine-feed knob Small hole measurement example Remote control box Joystick operation Drive speed control knob Z2-axis fine-feed knob X-axis fine-feed knob Outside diameter 1 Outside diameter 2 Inside diameter Cabl e -free design Functionality 4
Software Capabilities FORMTRACEPAK provides a wide range of suppor t , including measuring instrument control, contour analysis, sur face roughness analysis, design data creation, contour verification, and inspec tion cer tificate creation func tions! Various func tions are available to meet the needs of ever y depar tment , including simplified repetitive measurements conduc ted by inspec tion depar tments and thorough pursuit of sur face tex ture enhancement by R&D depar tments. Measuring instrument control Contour analysis Inspection certificate creation Contour verification Design data creation (CAD file import) Surface roughness analysis 5
Optional Accessories for Automatic Measurement This table performs fully automatic leveling adjustment at the start of a measurement, ensuring rapid measurement regardless of the operator's skill level. Inclination adjustment angle ± 2° Maximum load 7 kg Table dimensions 130×10 0 mm Mass 3,5 kg Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single surface. For ef ficient mea surement in the axial / trans ver se direc tions . When measuring a c ylindrical workpiece, automatic alignment can be per formed in combination with the Y-axi s table. (θ1-axi s mounting plate <Option: 12 A AE630> i s required when direc tly ins talling on the ba se of the CS -330 0.) You can mea sure multiple point s on a c ylindrical workpiece and automate front / rear- side mea surement . (θ2-axi s mounting plate <Option: 12 A AE718> i s required when direc tly ins talling on the base of the CS -330 0.) In order to ins tall on a 3D -ALT, a separate special plate for mounting the θ2-axi s unit (12 A AE707) i s required. This chuck is useful when measuring small workpieces as they can be easily clamped with its knurled ring. This chuck is suitable for clamping extra-small diameter workpieces (Ø1 mm or less), which cannot be retained with the centering chuck. Travel range 20 0 mm Resolut ion 0,05 µm Posi t ioning accurac y ± 3 µm Dr i ve speed MA X 8 0 mm /s Ma x imum load 50 kg Mas s 28 kg Rot at ion 3 6 0 ° Resolut ion 0, 0 0 4 ° Ma x imum load 12 kg Rot at ional speed MA X 10 °/s Mas s 7 kg Holding range I nner jaws OD: Ø1 to Ø36 mm I nner jaws I D: Ø16 to Ø69 mm Outer jaws OD: Ø25 to Ø 79 mm Dimensions (D×H) Ø118×41 mm Mas s 1, 2 kg Holding range OD: Ø 0, 2 to Ø1,5 mm Dimensions (D×H) Ø107×4 8,5 mm Mas s 0,6 kg Rot at ion 36 0 ° Resolut ion 0,0 072° Ma x imum load (loading moment) 4 kg (moment 343 N·cm or less) Rot at ional speed MA X 18 °/s Mas s 5 kg 6
Optional Accessories for 3D Surface Roughness Measurement Inclination adjustment angle ± 2° in X Z and Y Z planes Maximum load 10 kg Stage surface size 139×139 mm Mass 4,5 kg The Y-axi s table enable s preci se workpiece positioning during 3D sur face roughne s s mea surement . I t deliver s high - level 3D sur face roughne s s analysi s when u sed with MCubeMap, the 3D sur face proper t y analysi s sof t ware. Ins talled on the Y-axi s table for 3D measurement , thi s table per forms fully automatic adju s tment for preci se leveling of mea surement sur face s prior to the s tar t of mea surement . Operation i s eas y and reliable, allowing fully automatic leveling to be per formed by anyone. MCubeMap i s 3D sur face proper t y analy zing sof t ware that vi sualize s the analy zed data clearly with a wide variet y of graphic technologie s . Being compliant with I SO 25178 -2, the s tandard of 3D sur face roughne s s parameter s , it enable s you to create impre s sive repor t s with graphic s and flexible layout of analysi s re sult s . Travel range 10 0 mm Resolut ion 0,05 µm Straightnes s (s t at i c) 0, 3 µm / 10 0 mm Dr i ve speed 0 to 20 mm /s Ma x imum load 15 kg Mas s 31 kg 7
Thi s table help s make the adju s tment s required when measuring the sur face of c ylindrical workpiece s . The correc tions for the pitch angle and the swivel angle are determined from a preliminar y measurement and the Digimatic micrometer s are adju s ted accordingly. A flat- sur faced workpiece can al so be leveled with thi s table. By u sing Mitutoyo’s 3 -axi s adju s tment table, the workpiece can be aligned and leveled easily, simply by following the FORMTR ACEPAK guidance. No experience or special exper ti se i s required. Rotary vise 218-003 V-block 9 9 8 2 9 1 Precision vise 1 7 8 - 0 1 9 Cross-travel table 2 1 8 - 0 0 1 (mm) , 2 1 8 - 0 1 1 ( i n c h ) Cross-travel table 2 1 8 - 0 4 1 ( i n c h ) V-block with clamp 1 7 2 - 2 3 4 V-block with clamp 1 7 2 - 3 7 8 Holder with clamp 1 7 6 - 1 0 7 Swivel center support 1 7 2 - 1 9 7 Center support risers 1 7 2 - 1 4 3 Center supports 1 7 2 - 1 4 2 Leveling table (Analog type) 178-043-1 (mm), 178-053-1 (inch) Digital leveling table (Digital type) 178-042-1 (mm), 178-052-1 (inch) Leveling table 178-016 Calibration stand 12AAG175 Optional Accessories I ncl inat ion adjus tment angl e ±1, 5° Swi vel ing angl e ± 2 ° Y- a x is travel range ±12, 5 mm Resolut ion 0, 0 01 mm Tabl e dimensions 13 0 ×10 0 mm Ma x imum load 15 kg Monitor arm 12AAK120 Side table 178-181 Example combination: with side table but no monitor arm (Measuring unit and PC not included) Example combination: with monitor arm but no side table (Measuring unit and PC not included) Side table Monitor arm Al i gned Not Al i gned Recorded profil es Path traced by stylus Correct stylus path Correct stylus path End point Start point End point Start point Path traced by stylus 8
Standard stylus (12AAD554) Standard accessory T ip radius: 2 μm T ip form: 60 ° cone T ip material: Diamond For contour / sur face roughness measurement Measurable depth: 7 mm MA X Cone stylus (12AAD552) Standard accessory T ip radius: 25 μm T ip form: 30 ° cone T ip material: Sapphire For contour measurement Measurable depth: 7 mm MA X Small hole stylus (12AAD556) T ip radius: 2 μm T ip form: 60 ° cone T ip material: Diamond For contour / sur face roughness measurement Applicable hole: Ø2 mm MI N Measurable depth: 15 mm MA X Eccentric type stylus (12AAD558) T ip radius: 2 μm T ip form: 60 ° cone T ip material: Diamond For contour / sur face roughness measurement Of fset from centerline: 15 mm MA X Deep groove stylus (12AAD560) T ip radius: 2 μm T ip form: 60 ° cone T ip material: Diamond For contour / sur face roughness measurement Measurable depth: 20 mm MA X 2x-long stylus*1 (12AAD562) T ip radius: 5 μm T ip form: 4 0 ° cone T ip material: Diamond For contour/sur face roughness measurement MA X measuring range of Z-axis is double (10 mm) that of the s tandard s t ylus. *1: Measur ing force is 4 mN and the Z- a x is re s o lut i on is doub l e that of the s t andard s t y lus . Type Specifications Dimensions ø 1,2 66,5 ø 3 1 59 60° ø 4 3,2 10 8 (6,5) Color code: Black 30° ø 3 66,5 59 1 3,2 ø 4 8 10 (6,5) Color code: Red 60° 0,6 (6,5) 59 3,2 Ø 4 9 Ø1,2 10 0,4 66,1 24,8 4 60° Ø 3 Ø 1,2 Ø 4 67,5 3,2 Ø 4 59 (8) 10 18 2 1 (6,5) Color code: Black 60° 23 3,2 ø 4 21 1 59 66,5 Ø 1,2 Ø 3 (6,5) Color code: Black 136,5 Ø1,2 1 3,2 Ø 4 12,5 129 14,5 40° (6,5) Ø 3 Styli Unit: mm 9
Measuring range X-axis 100 mm 200 mm Z1-axis (detector) 5 mm (±2,5 mm from the horizontal) Scale unit X-axis Ultra-high precision linear encoder Z1-axis (detector) Differential inductance Z2-axis (column) ABS linear encoder Resolution X-axis 0,05 µm Z1-axis (detector) 0,08 µm / 5 mm 0,008 µm / 0,5 mm 0,0008 µm / 0,05 mm Z2-axis (column) 1 µm X-axis T ilting angle ±45° Z2-axis (column) travel range 300 mm 500 mm 700 mm 300 mm 500 mm 700 mm Drive speed X-axis Sof t ware: 0 to 8 0 mm /s Remote box operat ion: 0 to 4 0 mm /s Z2-axis (column) Sof t ware: 0 to 30 mm /s Remote box operat ion: 0 to 30 mm /s Measuring speed Surface roughness measurement 0.02, 0.05, 0.1, 0. 2 mm /s Contour measurement 0,02, 0,05, 0,1, 0, 2, 0,5, 1,0, 2,0, 5,0, 10, 20, 30 mm /s * Recommended that measurement s be conduc ted at measurement speeds no fas ter than 5 mm /s . ( I f the measurement speed is too fas t , coupl ed wi th high sur face roughnes s , this may c aus e the s t y lus to chip or compromis e measurement accurac y.) Straightness (when the X-axis is horizontal) I n the ordinar y s t ate: 0, 2 µm / 10 0 mm Detec tor uni t in i t s ma x imum s t ate of protrusion: 0,4 µm / 10 0 mm I n the ordinar y s t ate: 0,6 µm / 20 0 mm Detec tor uni t in i t s ma x imum s t ate of protrusion: 1, 2 µm / 20 0 mm Accuracy (20 °C) X-axis ± (0,8+0,01L) µm L: Measurement length (mm) Wide range: 1,8 µm / 100 mm Narrow range: 1,05 µm / 25 mm ± (0,8+0,015L) µm L: Measurement length (mm) Wide range: 3,8 µm / 200 mm Narrow range: 1,2 µm / 25 mm Z1-axis (detector) ± (1,5+|2H| / 100) µm H: Height measured from the horizontal (mm) Stylus vertical motion Circular motion Measuring direction Both pulling and pushing directions Measuring face direction Downward Measuring force 0,75 mN Tracing angle (Standard accessory cone stylus) Ascent 65°, descent 65° (depending on the surface roughness) Stylus tip Standard stylus Stylus T ip radius: 2 μm, angle: 60° Material: Diamond (for surface roughness / contour) Cone stylus Stylus T ip radius: 25 μm, angle: 30° Material: Sapphire (for contour) Base size (W×D) 600×450 mm 1000×450 mm 600×450 mm 1000×450 mm Base material Gabbro External dimensions Measuring Unit W 759 mm 759 mm 1159 mm 1159 mm 769 mm 769 mm 1169 mm 1169 mm D 482 mm 482 mm 482 mm 492 mm 482 mm 482 mm 482 mm 492 mm H 966 mm 1166 mm 1176 mm 1430 mm 966 mm 1166 mm 1176 mm 1430 mm Controller (W×D×H) 221×346×472 mm Remote box (W×D×H) 248×102×62 mm Mass Measuring unit 140 kg 150 kg 220 kg 270 kg 140 kg 150 kg 220 kg 270 kg Controller 14 kg Remote box 0,9 kg Vibration isolating stand Anti-vibration mechanism Diaphragm air suspension Supply air pressure 0,4 to 0,7 MPa Allowable load 250 kg 350 kg 250 kg 350 kg External dimensions (W×D×H) 830×800×700 mm 1280×940×700 mm 830×800×700 mm 1280×940×700 mm Mass 155 kg 240 kg 155 kg 240 kg Accuracy guaranteed temperature range 20 °C±1 °C Accuracy guaranteed temperature change over time (MAX) 2,0 °C / 8 h Operating temperature range 5 to 40 °C (within ±1 °C temperature fluctuation on calibration and measurement) Operating humidity range RH 20 to 8 0 % (non - condensing) Storage temperature range -10 to 50 °C Storage humidity range RH 5 to 9 0 % (non - condensing) Communication interface USB Power supply rating 10 0 to 120 V, 20 0 to 24 0 V ±10 %, AC50 / 6 0 Hz Consumption 4 0 0 W Note: While the appearance of the natural s tone measur ing t able var ies according to the source, the high s t abilit y for which this mater ial is known can alway s be relied upon. Specifications Model No. CS -330 0S 4 CS -330 0H4 CS -330 0W4 CS -330 0 L 4 CS -330 0S8 CS -330 0H8 CS -330 0W8 CS -330 0 L 8 Ma in Uni t St ar tup Sy s tem: C ontour and Sur fa ce Roughne s s Measur ing Sy s tem int ro duced in thi s c at a l og inco r p o rate a s t ar tup s y s tem (re l o c at i on d ete c t i on s y s tem), whi ch di s ab l e s op erat i on when an une x p e c ted v i b rat i on i s app l i ed o r the ma chine i s re l o c ated. Be sure to cont a c t your neare s t Mi tutoyo s a l e s of f i ce pr i o r to re l o c at ing thi s ma chine af ter the ini t ia l ins t a l lat i on. 10
Dimensions H2 W1 W6 159 W5 Measurement range 390 W2 W9 W9 W2 490 W5 W6 W1 169 159 W7 W8 W11 700 H1 W7 W11 W8 700 12 H4 H3 H2 H1 H4 H3 85 450 W10 175 130 85 450 W10 175 130 W3(W4) W3(W4) 100 65 300(500) 65 300(500) 200 12 Measurement range T-groove T-groove Unit: mm Unit: mm CS-3300S4 / H4 / W4 / L4 CS-3300S8 / H8 / W8 / L8 X-axis (drive unit) Mode l N o. W1 W2 W3 W4* W5 W6 W7 W8 W9 W10 W11 H1 H2 H3 H4 10 0 mm CS -33 0 0S 4 438 124 43 113 110 600 830 44 177 32 800 1666 966 100 854 CS -33 0 0 H4 438 124 43 113 110 600 830 44 177 32 800 1866 1166 100 1054 CS -33 0 0W4 838 124 43 113 110 1000 1280 19 177 32 940 1876 1176 110 1054 CS -33 0 0 L 4 825 150 30 100 97 1000 1280 19 187 42 940 2130 1430 110 1308 20 0 mm CS -33 0 0S 8 438 124 -7 63 160 600 830 54 177 32 800 1666 966 100 854 CS -33 0 0 H 8 438 124 -7 63 160 600 830 54 177 32 800 1866 1166 100 1054 CS -33 0 0W8 838 124 -7 63 160 1000 1280 29 177 32 940 1876 1176 110 1054 CS -33 0 0 L 8 838 150 -20 50 147 1000 1280 29 187 42 940 2130 1430 110 1308 * W4: At ma x imum dete c tor e x tens i on 11
Find additional product literature and our complete catalog here. www.mitutoyo.eu Mitutoyo Europe GmbH Borsigstraße 8-10 41469 Neuss Tel. +49 (0) 2137-102-0 Fax +49 (0) 2137-102-351 info@mitutoyo.eu www.mitutoyo.eu © MITUTOYO/D 08/20 PRE1529 Mitutoyo supports you from start to finish. Mitutoyo is not only a manufacturer of top-quality measuring products but one that also offers qualified support for the lifetime of the equipment backed up by comprehensive services, ensuring your staff can make the very best use of the investment. Apart from the basics of calibration and repair, Mitutoyo offers product and metrology training, as well as IT support for the sophisticated software used in modern measuring technology. We can also design, build, test, and deliver bespoke measuring solutions and even, if deemed cost-effective, take your critical measurement challenges in-house on a sub-contract basis. Note: Product illustrations are without obligation. Product descriptions, in particular all technical specifications, are only binding when explicitly agreed upon. MITUTOYO and MiCAT are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions. Other product, company, and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders. Coordinate Measuring Machines Sensor Systems Vision Measuring Systems Test Equipment and Seismometers Form Measurement Digital Scale and DRO Systems Optical Measuring Small Tool Instruments and Data Management
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