PRE1516 FORMTRACER AVANT SERIES FORM MEASUREMENT Contour and Surface Roughness Measuring Systems
F O R M T R A C E R A v a n t S E R I E S T h i s i s t h e R e a l O n e . Go above and beyond. Contour and Surface Roughness Measuring Systems Speed and operability like never before A revolutionary measuring system that defies conventional thinking. The hybrid measuring system “FORMTRACER Avant Series” allows measurements of both contour and surface roughness. Endowed with “speed” enabling higher measurement efficiency, “operability” with automation and a wide variety of features, and “expandability” allowing the upgrade to a complex system by integrating a detector, this revolutionary measuring system defies conventional thinking. 2
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Continuous upper/lower surface measurement, combined with an adjustable measurement feature*, enables the continuous measurement of upper and lower surface contour, including the effective diameter of screw-threads. The variable measuring force feature* eliminates the need to adjust the measuring force by switching weights or adjusting orientation. Mounting a contour detector also reduces workpiece handling and expands the Z1-axis (detector stroke) measurement range to greatly improve the efficiency of contour measurement. C o n t o u r Contour detector C - 4 5 0 0 ( H i g h a c c u r a c y ) Contour detector C - 3 2 0 0 ( G e n e r a l - p u r p o s e ) V A R I A T I O N C O N T R A C E R * Only when mounting the contour detector C-4500 4
Compliant with ISO, JIS, ANSI, VDA, and other industrial surface roughness standards. The rapid movement of the measuring unit, combined with optional accessories to automate leveling of the measuring surface during setup prior to measurement, shortens measurement time and reduces the burden placed on the operator. S u r f a c e r o u g h n e s s Roughness detector holder S - 3 0 0 0 M R ( Upward and downward) Roughness detector holder S - 3 0 0 0 C R ( Upward and downward + Crank) Roughness detector holder S - 3 0 0 0 C ( Crank) Roughness detector holder S - 3 0 0 0 O P T I O N A L S U R F T E S T V A R I A T I O N O P T I O N A L O P T I O N A L 5
A feature-rich lineup covers every purpose. This single machine can measure contours and surface roughness. Just by integrating a detector with a base system comprising FTA-S4C3000/4000 (contour instrument) and FTA-S4S3000 (surface roughness tester), it is possible to upgrade a contour instrument or surface roughness tester from a general-purpose contour instrument to a high-precision contour instrument. Three types of surface roughness detector holders can be added for a wider range of surface roughness measurements. Other than the addition of detectors, Mitutoyo provides a choice of 100/200 mm-type drive units, high-column instruments, and large-sized base instruments as standard. The standard model acts as the base for the surface roughness tester and contour instrument. As detectors for roughness and contour can be added to each instrument, a single machine can be used to perform various measurements for which multiple instruments used to be required. S t a n d a r d m o d e l C o n t o u r I n s t r u m e n t s F TA - S 4 C 3 0 0 0 / 4 0 0 0 S u r f a c e R o u g h n e s s Te s t e r F TA - S 4 S 3 0 0 0 6
The base instrument is the same size as the standard model, except the column is higher. The extra depth allows a wider range of measurements in the vertical direction. High-column model This is the large-sized model with the maximum-size base and column. It can efficiently measure heavy and/or long workpieces. Large-sized model 200 mm drive unit, large-sized base instrument with long column model S u r f a c e R o u g h n e s s Te s t e r F TA - L 8 S 3 0 0 0 200 mm drive unit, high-column model S u r f a c e R o u g h n e s s Te s t e r F TA - H 8 S 3 0 0 0 7
H I GH -SP EED “Speed-up” greatly reduces measurement time FORMTRACER Avant Series boasts best-in-class drive speed, such as fast movement of drive unit and column, stroke (retraction) speed-up, etc. To meet the needs of the speed up on surface roughness measurements, the positioning distance from the start of the measurement to the start of data acquisition is reduced to a minimum, while on contour measurement, the time from touch-down on a workpiece to the start of measurement is shortened. In the end, total measurement time is drastically reduced to improve measurement efficiency. 8
X-axis (drive unit): 80 mm/s (MAX) Z2-axis (column vertical movement): 30 mm/s (MAX) Speed-up of the movement enables reduction of the total measurement time. F O R M T R A C E R A v a n t S e r i e s [ Retraction speed] Approx. 3 times that of conventional models 30 mm/s (MA X) Z2-axis movement speed [ column vertical movement] Best-in-class high-speed driving High-speed driving drastically reduces the measurement time Reduction of the total measurement time 80 mm/s (MA X) X-axis movement speed [drive unit] The stroke (retraction) speed is improved to approx. three times that of conventional models; whereas, the speed of the stylus lowering to touch a workpiece becomes slower as a safety consideration. R e a l O n e P O I N T Industry’s No. 1 0.05 mm [Positioning distance] Cutting down positioning distance to its limit The positioning distance from the start of measurement to the start of measurement data acquisition is reduced to the absolute minimum of 0.05 mm. The system vigorously supports the measurement of edges and narrow parts where it is difficult to secure sufficient measurement distance. 9
WO R K A B I L I T Y Remarkably improved workability with outstanding features This system uses a cableless design allowing measurements without having to worry about snagging unprotected detector cables when the drive section is at an angle. The inclination range is a wide ±45°, allowing inclined surfaces on of workpieces to be simply measured without using an inclination jig. In addition, the detector can be replaced without the use of an turning the power off, the guide pin reproduces positioning with high accuracy, and the software supporting the mounted detector starts up automatically. These features that drastically improve work efficiency come as standard in all models. 10
No need to turn the controller power off when replacing the contour detector or roughness detector; moreover, the tool-less replacement mechanism (thumb-turn clamper) greatly helps to reduce the replacement time by approximately 30 seconds when compared to a conventional model. Furthermore, positioning using the guide pin improves reproductivity when replacing detectors and allows efficient operation of the automatic measuring program. [ X - a x i s d r i v e u n i t i n c l i n a t i o n r a n g e ] ± 45° X - a x i s i n c l i n a b l e d r i v e u n i t The system features a built-in precision arc scale that allows the circular trajectory of the stylus tip to be read directly, eliminating the need for an arc direct conversion mechanism, which often causes measurement error on the detector. It allows precision measurement over a wide range even if the arm is not in the horizontal attitude. You can perform precision measurements without worrying about the measurement range. H o t s w a p p i n g A r c s c a l e To measure inclined surfaces efficiently, an X-axis inclinable drive unit that can can measure surfaces within a range of ±45° is mounted. When mounting the contour detector C-4500, tthe measuring force has five different options and can be changed by using the software provided (FORMTRACEPAK), eliminating the need to adjust the measuring force through positional adjustment or the switching of weights. This system can also maintain the specified measuring force even when inclined. All detector and drive unit cables are housed inside the main unit to eliminate any risk of abrasion or snagging and guarantee precision measurement and rapid movement. C a b l e - l e s s 11
WO R K A B I L I T Y Optimized measurement features depending on characteristics of workpieces The upper/lower surface continuous measurement feature, performing control of measurement direction and measuring force by double-sided styli and software, remarkably improves the measurement range. The stylus-drop detection feature immediately stops operation if the stylus drops suddenly, thus preventing damage to the stylus during continuous cut-out measurements without having to rely on a conventional mechanical stop. Other features enable accurate and safe measurements in accordance with the characteristics of a workpiece. 12
U p p e r / l o w e r s u r f a c e c o n t i n u o u s m e a s u r e m e n t C o n t i n u o u s c u t - o u t m e a s u r e m e n t f e a t u r e S t y l u s d r o p d e t e c t i o n f e a t u r e Upper/lower surfaces can be measured continuously by using Mitutoyo’s double-sided conical stylus. This continuous measurement data can be used to facilitate the analysis of features that were difficult to measure before, such as the effective diameter of an internal screw-thread. The collision monitoring feature for the magnet arm and the detector cover ensures safe measurement even during high-speed movement. In addition, processes from the setup all the way to the measurement can be automated thanks to optional automatic measurement accessories. Detects sudden drop of the stylus from a measurement surface and stops the measurement operation; while simultaneously controlling the dropping rate to avoid damage to styli. Note: When mounting contour detector C-4500 The detector hold position can be registered, allowing measurement to be performed without dropping below the preset position. This feature allows continuous measurement of interrupted surface features on workpieces without the need of mechanical stoppers. Slow down Detecting a sudden drop Drop prevention 13
S O F T WA R E Backup for the unified management and sharing of measurement data, and visualization of quality F O R M T R A C E P A K i s e q u i p p e d w i t h a w i d e v a r i e t y o f f e a t u r e s , s u c h a s c o n t r o l o f t h e c o n t o u r a n d s u r f a c e r o u g h n e s s m e a s u r i n g s y s t e m s , d a t a a n a l y s i s a n d c o m p a r i s o n , a n d r e p o r t c r e a t i o n . M C u b e M a p v i s u a l i z e s t h e a n a l y s i s d a t a i n d e t a i l b y u s i n g v a r i o u s g r a p h i c a l t e c h n o l o g i e s . M e a s u r L i n k i n t e g r a t e s m e a s u r e d d a t a t o a s e r v e r v i a a n e t w o r k i n g s y s t e m . M i t u t o y o s u p p o r t s t h e r e a l i z a t i o n o f q u a l i t y i m p r o v e m e n t b y p r e v e n t i n g d e f e c t i v e p r o d u c t s b e i n g p r o d u c e d , u t i l i z i n g u n i f i e d m a n a g e m e n t a n d s h a r i n g o f i n f o r m a t i o n . 14
F O R M T R A C E P A K < S u r f a c e p r o p e r t y a n a l y s i s p r o g r a m > FORMTRACEPAK features offer total support for controlling the measuring system, surface roughness analysis, contour analysis, contour tolerancing, and inspection report creation. S u r f a c e r o u g h n e s s a n a l y s i s C o n t o u r a n a l y s i s M C u b e M a p < 3 D s u r f a c e p r o p e r t y a n a l y z i n g s o f t w a r e > Parameter analysis is available for not only the vertical directions of Sa and Sq, but also spaces, compounds, and features. A wide variety of graphical technologies help visualize the analyzed data in detail. Note: The Y-axis table for 3D measurement is required separately. An example of 3D analysis Individual measuring instrument Real-time measurement data aggregation and analysis = Visible data Improvement of accuracy and quality Converts data to individual systems (customer's own system) M e a s u r L i n k < M e a s u r e m e n t D a t a N e t w o r k S y s t e m > M e a s u r L i n k n e t w o r k s e a c h m e a s u r i n g s y s t e m a n d a g g r e g a t e s t h e m e a s u r e m e n t d a t a i n a s e r v e r . T h e r e a l - t i m e a g g r e g a t i o n e n a b l e s “ v i s i b l e q u a l i t y ” m e a n i n g t h e u n i f i e d m a n a g e m e n t a n d s h a r i n g o f i n f o r m a t i o n r e l e v a n t t o q u a l i t y . 15
D E S I G N A balance of form and functional beauty with no compromise on detail V i s u a l b e a u t y , f u n c t i o n a l r a t i o n a l i t y , a n d r e l i a b l e m e a s u r e m e n t a c c u r a c y — w e s e e k p r o d u c t d e s i g n e n d o w e d w i t h a l l o f t h e s e . A p e r f e c t h a r m o n y o f m o d e r n d e s i g n w i t h n o c o m p r o m i s e o n d e t a i l o r f u n c t i o n a l i t y , t h u s p r o v i d i n g b o t h o p e r a b i l i t y a n d i n n o v a t i o n . 1 16
In addition to coloring, the new design considers both usability and innovation. While inheriting the Contracer and Surftest tradition, one also senses a leading innovative spirit. Applying an angle to the front surface of the vibration isolator and side table helps reduce stress on users who work while standing and provides excellent usability. Improved operability thanks to added new features, such as the override control for adjusting the driving speed in real-time, and part program key that assists the creation of part programs. All detector and drive unit cables are housed inside the main unit to eliminate any risk of abrasion and guarantee precision measurement and rapid movement. 3 1 2 3 4 4 2 17
O P T I O N S Optional accessories for automatic measurement M i t u t o y o o f f e r s a w i d e v a r i e t y o f o p t i o n a l a c c e s s o r i e s s u p p o r t i n g t h e m a j o r r e d u c t i o n o f t o t a l m e a s u r e m e n t t i m e , f r o m s e t u p a n d m e a s u r e m e n t a l l t h e w a y t o e v a l u a t i o n . T h i s i s p o s s i b l e b y e n a b l i n g q u i c k e r i m p l e m e n t a t i o n o f o p e r a t i o n s , s u c h a s m e a s u r e m e n t o f m u l t i p l e p o i n t s , a l i g n m e n t o f c y l i n d r i c a l w o r k p i e c e s , a n d l e v e l i n g f o r s u r f a c e r o u g h n e s s m e a s u r e m e n t . 18
Y- a x i s t a b l e1 7 8 - 0 9 7 R o t a r y t a b l eθ1 - a x i s t a b l e1 2 A A D 9 7 5 R o t a r y t a b l eθ2 - a x i s u n i t1 7 8 - 0 7 8 A u t o l e v e l i n g t a b l e1 7 8 - 0 8 7 D r i v e u n i t D AT u n i t1 7 8 - 0 5 0 Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single surface. T r a v e l r a n g e : 2 0 0 m m R e s o l u t i o n : 0 . 0 5 µ m P o s i t i o n i n g a c c u r a c y : ± 3 µ m D r i v e s p e e d : M a x 8 0 m m / s M a x i m u m l o a d : 5 0 k g M a s s : 2 8 k g For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table. (* θ1-axis mounting plate <Option: 12AAE630> is required when directly installing on the base of the FORMTRACER Avant.) D i s p l a c e m e n t : 3 6 0 ° R e s o l u t i o n : 0 . 0 0 4 ° M a x i m u m l o a d : 1 2 k g R o t a t i o n a l s p e e d : M a x 1 0 ° / s M a s s : 7 k g You can measure multiple points on a cylindrical workpiece and automate front/ rear-side measurement. (* θ2-axis mounting plate <Option: 12AAE718> is required when directly installing on the base of the FORMTRACER Avant.) D i s p l a c e m e n t : 3 6 0 ° R e s o l u t i o n : 0 . 0 0 7 2 ° M a x i m u m l o a d ( l o a d i n g m o m e n t ): 4 k g ( mome n t 3 4 3 N · cm o r l e s s ) R o t a t i o n a l s p e e d : M a x 1 8 ° / s M a s s : 5 k g This table performs fully automatic leveling adjustment roughness measurement surfaces at the start of measurement. Full automation ensures rapid measurement regardless of the skill level of the operator. I n c l i n a t i o n a d j u s t m e n t a n g l e : ± 2 ° M a x i m u m l o a d : 7 k g Ta b l e d i m e n s i o n s : 1 3 0 × 1 0 0 m m M a s s : 3 . 5 k g This optional unit supports the leveling of measurement surfaces by inclining the drive unit. This makes leveling easy when working with large workpieces that are hard to place on the auto-leveling table. I n c l i n a t i o n r a n g e : ± 1 . 5 ° M a s s : 6 . 7 k g 19
Correct stylus path End point Correct stylus path Path traced by stylus End point Start point Start point Path traced by stylus N o t A l i g n e d R e c o r d e d p r o f i l e s A l i g n e d 3 - a x i s a d j u s t m e n t t a b l e1 7 8 - 0 4 7 This table helps make the adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat surfaced workpiece that isn't necessarily parallel can also be leveled with this table. By using Mitutoyo’s 3-axis adjustment table, the workpiece can be aligned and leveled easily, simply by following the FORMTRACEPAK guidance. No experience or special expertise is required. C e n t e r i n g c h u c k ( r i n g o p e r a t e d )2 1 1 - 0 3 2 This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring. H o l d i n g r a n g e : I n n e r j a w s O D : Ø 1 - Ø 3 6 m m I n n e r j a w s I D : Ø 1 6 - Ø 6 9 m m O u t e r j a w s O D : Ø 2 5 - Ø 7 9 m m D i m e n s i o n s ( D × H ): Ø 1 1 8 × 4 1 m m M a s s : 1 . 2 k g M i c r o - c h u c k2 1 1 - 0 3 1 This chuck is suitable for clamping extra-small diameter workpieces (Ø1 mm or less), which cannot be retained with the centering chuck. H o l d i n g r a n g e : O D : Ø 0 . 2 - Ø 1 . 5 m m D i m e n s i o n s ( D × H ): Ø 1 0 7 × 4 8 . 5 m m M a s s : 0 . 6 k g Correct stylus path End point Correct stylus path Path traced by st lus End point Start point Start point Path traced by st lus C o r r e c t I n c o r r e c t 20
Stand for desktop type • Stand for desktop type for 178-023-1 and 178-025 External size (W×D×H): 640×470×660 mm Mass: 25 kg 178-024 Manually charged pneumatic type*3 178-023-1 Automatically charged pneumatic type*3 178-025 Automatically charged pneumatic type*4 178-115 Rotary vise 218-003 V-block 998291 Precision vise 178-019 Cross-travel table 218-001(mm), 218-011(inch) Cross-travel table 218-051(inch) V-block with clamp 172-234 V-block with clamp 172-378 Holder with clamp 176-107 Swivel center support 172-197 Center support risers 172-143 Center supports 172-142 Leveling table (Vernier type) 178-043-1(mm), 178-053-1(inch) Digital Leveling table (Digimatic type) 178-042-1(mm), 178-052-1(inch) Leveling table 178-016 Leveling table (for D.A.T.) 178-048 Calibration stand*2 12AAG175 Calibration stand*1 12AAM100 Table and fixture systems Desktop type vibration isolators Desk type vibration isolators Desk type*3 (Stand integrated type, air system) 178-188 Side table*5 178-181 Desk type*4 (Stand integrated type, air system) 178-189 Monitor arm*5 12AAK120 Desk (178-188) Side table Desk (178-189) Monitor arm Example combination: with side table but no monitor arm (tester and PC not included) Example combination: with monitor arm but no side table*6 (tester and PC not included) *1 Required for calibrating upward measurement of FTA-**C3000/**D3000 series. (Contour measurement) *2 Required for calibrating in bulk by mounting straight arm / small-hole stylus arm without using cross-travel table and Y-axis table. (Contour measurement) *3 For models with a product code that ends in S4, S8, H4, or H8. *4 For models with a product code that ends in W4, W8, L4 or L8 (wide base models). *5 Used together with desk types (178-188 or 178-189). *6 User to provide a printer rack. 21
●片角スタイラス ●ナイフエッジスタイラス ●ボールスタイラス ●両側円すいスタイラス H φ3 φ3 H ●両角スタイラス ●円すいスタイラス ●小穴スタイラス SPH- 41 ●小穴スタイラス SPH H φ3 ●円すいスタイラス ●小穴スタイラス SPH- 43 H φ3 ●ボールスタイラス 13 φ1.6 φ4.8 H ●小穴スタイラス SPH- 41 0.4 ●小穴ス 55 φ3 H 1 ●小穴スタイラス SPH- 42 20 φ5 ●小穴ス 55 ●小穴スタイラス SPH- 43 φ4 H 2.5 40 55 H φ3 ●片角スタイラス ●ボールスタイラス φ3 H ●円すいスタイラス ●円すいスタイラス ●小穴スタイラス SPH- 42 ●小穴スタイラス SPH H φ3 ●ナイフエッジスタイラス ●ボールスタイラス F o r c o n t o u r m e a s u r e m e n tS t y l u s S t y l u s n a m e S t y l u s N o . O r d e r N o . Application arm No. H ( m m ) D o u b l e - s i d e d c o n i c a l s t y l u s *1 S P H W- 5 6 1 2 A A M 0 9 5 *2 A B - 3 1 , A B - 3 7 2 0 S P H W- 6 6 1 2 A A M 0 9 6 A B - 3 1 , A B - 3 7 3 2 S P H W- 7 6 1 2 A A M 0 9 7 A B - 3 1 , A B - 3 7 4 8 O n e - s i d e d c u t s t y l u s S P H - 5 1 3 5 4 8 8 2 A B - 3 1 , A B - 3 7 6 S P H - 6 1 3 5 4 8 8 3 A B - 3 1 , A B - 3 7 1 2 S P H - 7 1 3 5 4 8 8 4 *2 *3 A B - 3 1 , A B - 3 7 2 0 S P H - 8 1 3 5 4 8 8 5 A B - 3 1 , A B - 3 7 3 0 S P H - 9 1 3 5 4 8 8 6 A B - 3 1 , A B - 3 7 4 2 I n t e r s e c t i n g c u t s t y l u s S P H - 5 2 3 5 4 8 8 7 A B - 3 1 , A B - 3 7 6 S P H - 6 2 3 5 4 8 8 8 A B - 3 1 , A B - 3 7 1 2 S P H - 7 2 3 5 4 8 8 9 A B - 3 1 , A B - 3 7 2 0 S P H - 8 2 3 5 4 8 9 0 A B - 3 1 , A B - 3 7 3 0 S P H - 9 2 3 5 4 8 9 1 A B - 3 1 , A B - 3 7 4 2 C o n e s t y l u s T i p a n g l e 3 0 ° S a p p h i r e t i p p e d S P H - 5 3 3 5 4 8 9 2 A B - 3 1 , A B - 3 7 6 S P H - 6 3 3 5 4 8 9 3 A B - 3 1 , A B - 3 7 1 2 S P H - 7 3 3 5 4 8 9 4 A B - 3 1 , A B - 3 7 2 0 S P H - 8 3 3 5 4 8 9 5 A B - 3 1 , A B - 3 7 3 0 S P H - 9 3 3 5 4 8 9 6 A B - 3 1 , A B - 3 7 4 2 C o n e s t y l u s T i p a n g l e 3 0 ° C a r b i d e - t i p p e d S P H - 5 6 1 2 A A A 5 6 6 A B - 3 1 , A B - 3 7 6 S P H - 6 6 1 2 A A A 5 6 7 A B - 3 1 , A B - 3 7 1 2 S P H - 7 6 1 2 A A A 5 6 8 A B - 3 1 , A B - 3 7 2 0 S P H - 8 6 1 2 A A A 5 6 9 A B - 3 1 , A B - 3 7 3 0 S P H - 9 6 1 2 A A A 5 7 0 A B - 3 1 , A B - 3 7 4 2 C o n e s t y l u s T i p a n g l e 2 0 ° C a r b i d e - t i p p e d S P H - 5 7 1 2 A A E 8 6 5 A B - 3 1 , A B - 3 7 6 S P H - 6 7 1 2 A A E 8 6 6 A B - 3 1 , A B - 3 7 1 2 S P H - 7 7 1 2 A A E 8 6 7 A B - 3 1 , A B - 3 7 2 0 S P H - 8 7 1 2 A A E 8 6 8 A B - 3 1 , A B - 3 7 3 0 S P H - 9 7 1 2 A A E 8 6 9 A B - 3 1 , A B - 3 7 4 2 C o n e s t y l u s T i p a n g l e 5 0 ° D i a m o n d t i p p e d S P H - 7 9 3 5 5 1 2 9 A B - 3 1 , A B - 3 7 2 0 K n i f e e d g e s t y l u s S P H - 5 4 3 5 4 8 9 7 A B - 3 1 , A B - 3 7 6 S P H - 6 4 3 5 4 8 9 8 A B - 3 1 , A B - 3 7 1 2 S P H - 7 4 3 5 4 8 9 9 A B - 3 1 , A B - 3 7 2 0 S P H - 8 4 3 5 4 9 0 0 A B - 3 1 , A B - 3 7 3 0 S P H - 9 4 3 5 4 9 0 1 A B - 3 1 , A B - 3 7 4 2 B a l l s t y l u s S P H - 5 5 3 5 4 9 0 2 A B - 3 1 , A B - 3 7 6 S P H - 6 5 3 5 4 9 0 3 A B - 3 1 , A B - 3 7 1 2 S P H - 7 5 3 5 4 9 0 4 A B - 3 1 , A B - 3 7 2 0 S P H - 8 5 3 5 4 9 0 5 A B - 3 1 , A B - 3 7 3 0 S P H - 9 5 3 5 4 9 0 6 A B - 3 1 , A B - 3 7 4 2 S m a l l h o l e s t y l u s S P H - 4 1 1 2 A A M 1 0 4 A B - 3 3 2 S P H - 4 2 1 2 A A M 1 0 5 A B - 3 3 4 S P H - 4 3 1 2 A A M 1 0 6 A B - 3 3 6 . 5 | D o u b l e - s i d e d c o n i c a l s t y l u s | I n t e r s e c t i n g c u t s t y l u s | C o n e s t y l u s | K n i f e e d g e s t y l u s | S m a l l h o l e s t y l u s S P H - 4 1 | S m a l l h o l e s t y l u s S P H - 4 2 | S m a l l h o l e s t y l u s S P H - 4 3 | O n e - s i d e d c u t s t y l u s | B a l l s t y l u s T i p a n g l e : 3 0 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p a n g l e : 2 0 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p a n g l e : 3 0 ° ( S P H - 7 9 : 5 0 ° ) T i p r a d i u s : 2 5 µ m S a p p h i r e o r C a r b i d e - t i p p e d ( S P H - 7 9 : D i a m o n d t i p p e d ) T i p a n g l e : 2 0 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p a n g l e : 2 0 ° E d g e w i d t h : 3 m m T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p s h a p e : O n e - s i d e d c u t T i p a n g l e : 2 0 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p s h a p e : O n e - s i d e d c u t T i p a n g l e : 2 0 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p s h a p e : O n e - s i d e d c u t T i p a n g l e : 2 0 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p a n g l e : 1 2 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d B a l l d i a : 1 m m C a r b i d e - t i p p e d unit: mm 22
●スレートアーム AB-31 ●心違いアーム AB-37 φ8 57.5 20 218 *6 ●心違いアーム AB-37 ●小穴アーム AB-33 φ8 40 57.5 20 218 *6 ●小穴アーム AB-33 φ8 218 57.5 20 ● 両 側小穴アームスタイラスSPHW-31 ● 両 側小穴アームスタイラス SPHW-32 φ4.8 φ1.6 φ8 275 20 H ● 両 側小穴アームスタイラス SPHW-32 ● 両 側小穴アームスタイラス SPHW-33 φ5 φ3 φ8 275 20 H ● 両 側小穴アームスタイラス SPHW-33 φ4 φ8 275 20 H F o r c o n t o u r m e a s u r e m e n tA r m s F o r c o n t o u r m e a s u r e m e n tA r m s t y l u s ( c o m p r i s i n g a n a r m a n d s t y l u s ) A r m n a m e A r m N o . P a r t s N o . A p p l i c a b l e s t y l u s N o . S t r a i g h t a r m A B - 3 1 * 4 1 2 A A M 1 0 1 S P H - 5 * , 6 * , 7 * , 8 * , 9 * ‚ S P H W * 5 - 5 6 , 6 6 , 7 6 E c c e n t r i c a r m A B - 3 7 1 2 A A Q 7 6 2 S P H - 5 * , 6 * , 7 * , 8 * , 9 * ‚ S P H W * 5 - 5 6 , 6 6 , 7 6 S m a l l - h o l e a r m A B - 3 3 1 2 A A M 1 0 3 S P H - 4 1 , 4 2 , 4 3 A r m s t y l u s n a m e S t y l u s N o . P a r t s N o . H ( m m ) D o u b l e - s i d e d s m a l l h o l e a r m s t y l u s * 7 S P H W- 2 1 1 2 A AT 4 6 9 2 . 4 S P H W- 2 2 1 2 A AT 4 7 0 5 S P H W- 3 1 1 2 A A M 1 0 8 2 . 4 S P H W- 3 2 1 2 A A M 1 0 9 5 S P H W- 3 3 1 2 A A M 1 1 0 9 *1 Stylus for contour detector C-4500. *2 Standard accessory of FTA-**C4000/D4000 series. *3 Standard accessory of FTA-**C3000/D3000 series. *4 Standard accessory of FTA-**C3000/C4000/D3000/D4000 series. *5 Stylus for FTA-**C4000/D4000 series. *6 One-sided cut stylus SPH-71 (standard accessory) mounting. *7 Arm Stylus for FTA-**C4000/D4000 series. | S m a l l - h o l e a r m A B - 3 3 | E c c e n t r i c a r m A B - 3 7 | S t r a i g h t a r m A B - 3 1 | D o u b l e - s i d e d s m a l l h o l e a r m s t y l u s S P H W- 3 3 | Doub l e - s i d e d sma l l ho l e a rm s t y l u s S PHW- 2 2 / 3 2 | Doub l e - s i d e d sma l l ho l e a rm s t y l u s S PHW- 2 1 / 3 1 T i p s h a p e : C o n e T i p a n g l e : 2 0 °( S P H W - 2 1 ) 3 0 °( S P H W - 3 1 ) T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d C l o s e u p o f t i p C l o s e u p o f t i p C l o s e u p o f t i p T i p s h a p e : C o n e T i p a n g l e : 2 0 °( S P H W - 2 2 ) 3 0 °( S P H W - 3 2 ) T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d T i p s h a p e : C o n e T i p a n g l e : 3 0 ° T i p r a d i u s : 2 5 µ m C a r b i d e - t i p p e d unit: mm unit: mm 23
60° 0.9 37.7 7.6 44.7 φ2.4 φ1.2 5.2 A Color coding*3 Detail-A Color coding*3 Detail-A 0.6 0.4 1.6 φ0.6 60° （S＝5/1） φ2.4 15 φ1.2 3.4 2.4 1.6 0.6 37.7 44.4 A Color coding*3 Detail-A 0.4 1.2 φ0.3 60° （S＝5/1） φ2.4 8.9 φ0.6 2.5 37.7 1.2 44.2 A Color coding*3 Detail-A φ0.3 60° 0.8 0.4 （S＝5/1） φ2.4 37.7 2.5 φ0.6 8.9 44.2 0.8 A 3 1.8 0.6 φ2.4 94.7 87.7 0.9 φ1.2 1.6 3.4 2.4 φ2.4 94.4 87.7 0.6 30 A 0.6 φ0.6 Detail-A φ1.2 φ2.4 Ball φ1.6 41 87.7 93.8 φ2.4 43.8 37.7 8.5 3.1 A φ0.3 Ball φ0.5 Detail-A 14 60 φ8 φ14 Detector φ14 φ7 10 11.5 3.1 3.6 1.3 Skidless nosepiece （12AAB355） 4 E x t e n s i o n r o d 5 0 1 2 A A G 2 0 2 E x t e n s i o n l e n g t h 5 0 m m E x t e n s i o n r o d 1 0 0 1 2 A A G 2 0 3 E x t e n s i o n l e n g t h 1 0 0 m m Note: No more than one extension rod can be connected. S t a n d a r d s t y l u s 1 2 A A E 8 8 2 ( 1 µ m ) 1 2 A A E 9 2 4 ( 1 µ m )*1 1 2 A A C 7 3 1 ( 2 µ m ) 1 2 A A B 4 0 3 ( 5 µ m )*1 1 2 A A B 4 1 5 ( 1 0 µ m )*1 1 2 A A E 8 8 3 (250 µm)*4 ( ): T i p r a d i u s D o u b l e - l e n g t h f o r d e e p h o l e *2 1 2 A A E 8 9 8 ( 2 µ m ) 1 2 A A E 9 1 4 ( 5 µ m )*1 ( ): T i p r a d i u s F o r s m a l l h o l e 1 2 A A C 7 3 2 ( 2 µ m ) 1 2 A A B 4 0 4 ( 5 µ m )*1 1 2 A A B 4 1 6 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r sma l l ho l e / Doub l e - l e ng t h f o r d e e p ho l e *2 1 2 A A E 8 9 2 ( 2 µ m ) 1 2 A A E 9 0 8 ( 5 µ m )*1 ( ): T i p r a d i u s F o r e x t r a - s m a l l h o l e 1 2 A A C 7 3 3 ( 2 µ m ) 1 2 A A B 4 0 5 ( 5 µ m )*1 1 2 A A B 4 1 7 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r s m a l l h o l e *2 *4 1 2 A A E 8 8 4 ( Ø 1 . 6 m m ) F o r e x t r a - m i n u t e h o l e 1 2 A A C 7 3 4 ( 2 µ m ) 1 2 A A B 4 0 6 ( 5 µ m )*1 1 2 A A B 4 1 8 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r u l t r a - s m a l l h o l e *4 1 2 A A J 6 6 2 ( Ø 0 . 5 m m ) F o r S u r f a c e R o u g h n e s s M e a s u r i n gD e t e c t o r s F o r S u r f a c e R o u g h n e s s M e a s u r i n gS t y l i F o r S u r f a c e R o u g h n e s s M e a s u r i n gE x t e n s i o n r o d s O r d e r N o . M e a s u r i n g f o r c e 1 7 8 - 3 9 6 - 2 0 . 7 5 m N D e t e c t o r s t h a t c o m p l y w i t h I S O 3 2 7 4 1 7 8 - 3 9 7 - 2 4 m N D e t e c t o r s t h a t c o m p l y w i t h p r e v i o u s s t a n d a r d s f o r g e n e r a l u s e . unit: mm unit: mm 24
Color coding*3 Detail-A φ2.4 87.7 0.9 φ1.2 60° 94.7 7.6 5.2 A Color coding*3 Detail-A φ2.4 137.7 0.9 7.6 144.7 φ1.2 60° 5.2 A 13 φ2.4 0.9 φ1.2 60° 14.2 37.7 44.7 A Color coding*3 Detail-A 33 31.8 5.2 φ1.2 A φ2.4 φ2.4 60° 37.7 45.2 Color coding*3 Detail-A 7.6 φ2.4 φ1.2 0.9 37.7 44.7 Ball φ1.588 5.2 Color coding*3 Detail-A 60° 23 φ2.4 φ1.2 24.2 37.7 44.7 A 60° 60° 7.6 6.4 37.7 43.8 φ1.2 φ2.4 A Color coding*3 Detail-A 7.6 φ2.4 φ1.2 60° 37.7 0.9 44.7 A Color coding*3 Detail-A A 37.7 0.9 60° φ1.2 45.2 7.6 10 φ2.4 φ2.4 Color coding*3 Detail-A 0.4 1.6 φ1.2 φ2.4 94.4 87.7 0.6 45 A φ0.6 0.6 Detail-A 23 21.8 5.2 95.2 87.7 φ2.4 φ1.2 36.5 35 5.2 φ3 93.8 87.7 φ1.2 94.7 0.9 87.7 φ1.2 φ2.4 5.2 6.4 7.6 43.8 42.6 5.2 φ2.4 45.2 37.7 φ2.4 φ1.2 36.5 35 φ3 93.8 6.77 87.7 φ1.2 60° 93.8 87.7 φ1.2 60° 60° 7.6 6.4 φ2.4 7.4 φ1 0.5 5 6.2 φ2.4 44.3 37.7 F o r d e e p h o l e ( d o u b l e - l e n g t h a n d t r i p l e - l e n g t h ) *2 2 X s t y l u s 1 2 A A C 7 4 0 ( 2 µ m ) 1 2 A A B 4 1 3 ( 5 µ m )*1 1 2 A A B 4 2 5 ( 1 0 µ m )*1 ( ): T i p r a d i u s 3 X s t y l u s 1 2 A A C 7 4 1 ( 2 µ m ) 1 2 A A B 4 1 4 ( 5 µ m )*1 1 2 A A B 4 2 6 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r s m a l l s l o t t e d h o l e *2 1 2 A A E 9 3 8 ( 2 µ m ) 1 2 A A E 9 4 0 ( 5 µ m )*1 F o r d e e p g r o o v e ( 1 0 m m ) 1 2 A A C 7 3 5 ( 2 µ m ) 1 2 A A B 4 0 9 ( 5 µ m )*1 1 2 A A B 4 2 1 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r d e e p g r o o v e *2 ( 2 0 m m ) 1 2 A A E 8 9 3 ( 2 µ m ) 1 2 A A E 9 0 9 ( 5 µ m )*1 ( ): T i p r a d i u s F o r d e e p g r o o v e *2 ( 2 0 m m ) 1 2 A A C 7 3 6 ( 2 µ m ) 1 2 A A B 4 0 8 ( 5 µ m )*1 1 2 A A B 4 2 0 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r d e e p g r o o v e *2 ( 4 0 m m ) 1 2 A A E 8 9 5 ( 2 µ m ) 1 2 A A E 9 1 1 ( 5 µ m )*1 ( ): T i p r a d i u s F o r d e e p g r o o v e *2 ( 3 0 m m ) 1 2 A A C 7 3 7 ( 2 µ m ) 1 2 A A B 4 0 7 ( 5 µ m )*1 1 2 A A B 4 1 9 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r d e e p g roo v e ( 3 0 mm) / Doub l e - l e ng t h f o r d e e p h o l e *2 1 2 A A E 8 9 4 ( 2 µ m ) 1 2 A A E 9 1 0 ( 5 µ m )*1 ( ): T i p r a d i u s F o r g e a r t o o t h 1 2 A A B 3 3 9 ( 2 µ m ) 1 2 A A B 4 1 0 ( 5 µ m ) 1 2 A A B 4 2 2 ( 1 0 µ m ) ( ): T i p r a d i u s F o r g e a r t o o t h / D o u b l e - l e n g t h f o r d e e p h o l e *2 1 2 A A E 8 9 6 ( 2 µ m ) 1 2 A A E 9 1 2 ( 5 µ m ) ( ): T i p r a d i u s F o r r o l l i n g c i r c l e w a v i n e s s s u r f a c e *4 1 2 A A B 3 3 8 ( Ø 1 . 5 8 8 ) F o r ro l l i ng c i rc l e wa v i n e s s / Doub l e - l e ng t h f o r d e e p ho l e *2 *4 1 2 A A E 8 8 6 ( 2 5 0 µ m ) F o r k n i f e - e d g e 1 2 A A C 7 3 8 ( 2 µ m ) 1 2 A A B 4 1 1 ( 5 µ m )*1 1 2 A A B 4 2 3 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r c o r n e r h o l e / D o u b l e - l e n g t h f o r d e e p h o l e *2 1 2 A A M 6 0 1 ( 2 µ m ) 1 2 A A M 6 0 3 ( 5 µ m ) ( ): T i p r a d i u s F o r e c c e n t r i c a r m *2 1 2 A A C 7 3 9 ( 2 µ m ) 1 2 A A B 4 1 2 ( 5 µ m )*1 1 2 A A B 4 2 4 ( 1 0 µ m )*1 ( ): T i p r a d i u s F o r b o t t o m s u r f a c e 1 2 A A E 8 9 9 ( 2 µ m ) 1 2 A A E 9 1 5 ( 5 µ m )*1 ( ): T i p r a d i u s *1 T ip angle 90° *2 For downward-facing measurement only. *3 *4 Used for calibration, a standard step gauge (178-611, option) is also required * Customized interchangeable styli are available upon request, please contact any Mitutoyo office for more information. T i p r a d i u s 1 µ m 2 µ m 5 µ m 1 0 µ m 2 5 0 µ m C o l o r c o d i n g W h i t e B l a c k No color Ye l l o w N o n o t c h o r c o l o r unit: mm 25
A P P L I C AT I O N PET bottle contour measurement Screw gauge ring measurement The thread of a familiar PET bottle requires precision measurement since leaks will occur if it is too loose, or the cap cannot be tightened if it is too tight. The “sectional form of thread” of such PET bottles can be measured without cutting the product by using a cone stylus. Angle and pitch can be measured efficiently. Upper/lower surface continuous measurement and measurement adjustable feature on the C-4500 detector allows simultaneous measurements of the effective diameter of screw or ring gauges, together with thread angle and pitch. Since a part-program (automatic measuring program) for measuring and analysis can be created, effective diameter, which requires high accuracy in micrometer threads, can be accurately and efficiently measured. Efficient precision measurement for practically any workpiece The FORMTRACER Avant Series has applications supporting measurements for a wide variety of workpieces. For example, a partprogram (automatic measuring program) creation support key equipped with the remote control box allows the rapid creation of programs, and the contour sensor allows immediate measurement by creating a measurement-ready state once the sensor contacts a workpiece. Furthermore, this series features stylus-up speed three times faster than conventional models, with each axis movement being faster too. By combining these elements into a single system, efficient and accurate measurements can be executed. 26
Surface roughness test for tooth faces of gears Golf club face groove form measurement Surface roughness test for tablet molds Can Pull-top groove measurement The surface roughness of gear teeth may affect strength and torque transfer efficiency. By using a stylus for gear teeth, it is possible to measure over the full face of a tooth, right down to the root. FORMTRACER Avant Series, which can cut off the positioning distance to its limit (0.05 mm) helps evaluate the surface roughness of gear teeth. Groove pitches, groove intervals, and edge shapes are strictly determined by golf club standards. By using the part-program (automatic measuring program) as a standard feature and automating analysis, efficient evaluation is possible with precision measurement. Durability is required for tablet molds to ensure the detachability of pharmaceutical powder and reduction of production cost. FORMTRACER Avant Series, which can cut off the positioning distance to its limit, helps evaluate the surface roughness of molds with accuracy and precision as it can measure products with high accuracy from edge to edge. If the pull-top groove is too shallow, the pull-top cannot be opened, and if it is too deep, it will be opened easily, resulting in leakage during transportation due to vibration or shock. The groove dimensions of products can be efficiently controlled for measured where high accuracy is required. 27
Find additional product literature and our product catalogue www.mitutoyo.eu Mitutoyo Europe GmbH Borsigstraße 8-10 41469 Neuss Tel. +49 (0) 2137-102-0 Fax +49 (0) 2137-102-351 info@mitutoyo.eu www.mitutoyo.eu © MITUTOYO/D 01/20 PRE1516 Whatever your challenges are, Mitutoyo supports you from start to finish. Mitutoyo is not only a manufacturer of top-quality measuring products but one that also offers qualified support for the lifetime of the equipment, backed up by comprehensive services that ensure your staff can make the very best use of the investment. Apart from the basics of calibration and repair, Mitutoyo offers product and metrology training, as well as IT support for the sophisticated software used in modern measuring technology. We can also design, build, test, and deliver bespoke measuring solutions and even, if deemed cost-effective, take your critical measurement challenges in-house on a sub-contract basis. Note: Product illustrations are without obligation. Product descriptions, in particular any and all technical specifications, are only binding when explicitly agreed upon. MITUTOYO and MiCAT are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions. Other product, company and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders. Coordinate Measuring Machines Sensor Systems Vision Measuring Systems Test Equipment and Seismometers Form Measurement Digital Scale and DRO Systems Optical Measuring Small Tool Instruments and Data Management
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