Catalog No. E15032 Form Measuring System ROUNDTRACER FLASH FORM MEASUREMENT PRE1544
R O U N D T R A C E R F l a s h Roundtracer Flash is the perfect solution for accurate quality control in the laboratory as well as in the production environment. There is a wide measurement toolkit library that can easily solve any of the most typical measurement problems. These include dimensional, position, and form measurements both in static and dynamic mode. The library also includes thread measurement functions. Roundtracer Flash is based upon state-of-the-art area image sensors and it can perform many micrometric-precision checks on parts with an unprecedented speed. Roundtracer Flash uses multiple image sensors integrated into fixed positions across the product structure to cover the entire measurement range. This gives the advantage that neither the image sensors nor the part being measured must travel along the Z-axis. 2
AUTOMOTIVE ELECTRONICS AEROSPACE FASTENERS MEDICAL 2D image sensors A P P L I C AT I O N E X A M P L E 9x Dynamic Diameters 2x Arc Radii 4x Axial Distances 3x Groove Diameters 1x Cylindricity 1x Chamfer Angle MEASURING CYCLE TIME: 5.6 seconds! Roundtracer Flash is an optical measuring unit based on side-by-side 2D image architecture. This means that images that are acquired by different sensors are perfectly combined together in order to generate one single resultant image of the part with zero discontinuities and no gaps at the stitching edges. As a result, Roundtracer Flash is capable of measuring parts up to 300 mm in length without any vertical movement of the sensors or the part itself. FAST With the absence of Z-axis motion the optical acquisition of the complete part - which consumes time on other systems - is performed almost instantaneously on the Roundtracer Flash. Therefore its cycle time is impressively fast. For example, it executes 100 static measurements in just 2 seconds irrespective of how the measurement sections are distributed along the shaft length! DURABLE Fixed position sensors mean there is no mechanical stress. The metrological performance of the Roundtracer Flash is consistent and stable over millions of cycles. There are also minimal maintenance requirements. 3
The 2D image architecture sets a new benchmark in the measuring industry, with significant advantages for operators. M E A S U R E M E N T P R E C I S I O N A N D “ F L A S H ” C Y C L E T I M E : A L L - I N - O N E Unrivaled measuring speed, thanks to the no z-axis movements. Full 2D optic. Image consistency: Since complex profiles and part geometries are acquired inside the same image frame, machine mechanical error introduced during measurement can be eliminated. Axial run-out: the 2D image frame allows for the entire surface to be captured dynamically, at each angle, during the part rotation. That’s why the Roundtracer Flash performs optical run-out better than any other traditional optical solution. Thru-holes measurement: only a few milliseconds are necessary between the image acquisition and the thru-hole measurement execution. 1 2 3 4 F A S T E N E R Q U A L I T Y C O N T R O L Screws, pins, or rivets can be easily and quickly measured with the Roundtracer Flash. The standard measurement toolkit includes threads analysis: maximum and minimum diameter, pitch diameter, pitch value, thread angle, thread linearity, total thread length. 4
T U R B O C H A R G E R S Thanks to the 2D image acquisition, the Roundtracer Flash is a superior solution for measurements on a turbocharger shaft. In fact, the Roundtracer Flash acquires the entire part profile into a single 2D image, which enables it to achieve the maximum acquisition accuracy of the blade profile and a superior measuring speed at the same time. A Roundtracer Flash is normally 2 times faster than traditional linear scanning solutions. Radius measurement, blade-by-blade results Profile error, blade-by-blade results Radial run-out, diameters, concentricity, blade-by-blade results 5
R O U N D T R A C E R F l a s h M e a s u r e m e n t & A n a l y s i s m a d e e a s y Individual software navigations for metrologists and instrument operator. Quick and easy workpiece mounting 6
Flexible arm for optimal positioning Single-button measurement 7
O N E - C L I C K measuring cycle activation M O N I T O R on an optional flexible arm - can be installed on either side of the unit C O N N E C T I V I T Y integrated USB hub with 7 available ports for easy connection of printers, code readers, or external devices memory R o u n d t r a c e r F l a s h i s d e s i g n e d f o r e a s e o f u s e : t h e r e i s a n o p e n l o a d i n g a r e a w i t h n o o b s t r u c t i o n s a n d a n e r g o n o m i c t a i l s t o c k s y s t e m f o r e a s y p a r t c l a m p i n g . T h e g r a p h i c a l u s e r i n t e r f a c e - v i a a t o u c h s c r e e n m o n i t o r - p r o v i d e s e x c e l l e n t e a s e o f u s e . PA R T L O A D I N G PA R T T Y P E C H A N G E C O R R E C T PA R T L O A D I N G I N D I C AT O R 8
E A S Y TO U S E Eliminate training costs with an intuitive user interface. Features like the easy interpretation of the measurement results, part detail images, and graphical setups. Anyone can use and also configure new measurements on the Roundtracer Flash. S U P ER I O R S E T U P F L E X I B I L I T Y Allows the Roundtracer Flash to fit a large variety of application requirements with easy actions. R o u n d t r a c e r F l a s h i s e q u i p p e d w i t h a s t a t e - o f - t h e - a r t g r a p h i c a l u s e r i n t e r f a c e . 9
T W O S T E P M E A S U R E M E N T S T E P 1 : M O U N T S T E P 2 : S TA R T 10
*1 Calculated following DIN 1319 part 3 / ISO norms on a reference master. Max. Temperature gradient 1,0 °C/m vertical and horizontal direction *2 Temperature change 1,0 °C in 2 hours / 2,0 °C in 24 hours *3 Temperature change 1,0 °C in 2 hours / 5,0 °C in 24 hours T Y P I C A L M E A S U R I N G TA S K S D i m e n s i o n a l , p o s i t i o n , f o r m m e a s u r e m e n t s C y l i n d r i c i t y C o a x i a l i t y S t r a i g h t n e s s R o u n d n e s s F l a t n e s s S y m m e t r y P a r a l l e l i s m P e r p e n d i c u l a r i t y C a m p r o f i l e T h r e a d i n s p e c t i o n D i a m e t e r L e n g t h R a d i u s C h a m f e r A n g l e R a d i a l r u n - o u t A x i a l r u n - o u t C o n c e n t r i c i t y S P E C I F I C A T I O N S 11 Roundtracer Flash S100 S300 Code No. 211-581-01MEU 211-583-01MEU Measuring Range [Max. part dimension] Length (mm) Diameter (mm) 100 [100] 60 [90] 300 [300] 60 [90] Max. part weight (kg) 6 Measuring uncertainty *1 Length (mm) Diameter (mm) Temperature range 19 to 21 °C *2 Diameter: (1+D[mm] /10 0) µm Length: (2+L[mm] /10 0) µm Temperature range 15 to 25 °C *3 Diameter: (2,5+D[mm] /10 0) µm Lenght: (4 ,5+L[mm] /10 0) µm Part rotation Standard Measuring mode Static and dynamic Dimension of the measuring system WxDxH (mm) 925 x 615 x 640 925 x 615 x 840
Coordinate Measuring Machines Sensor Systems Vision Measuring Systems Test Equipment and Seismometers Form Measurement Digital Scale and DRO Systems Optical Measuring Small Tool Instruments and Data Management Find additional product literature and our complete catalog here. www.mitutoyo.eu Mitutoyo Europe GmbH Borsigstraße 8-10 41469 Neuss Tel. +49 (0) 2137-102-0 Fax +49 (0) 2137-102-351 info@mitutoyo.eu www.mitutoyo.eu Note: Product illustrations are without obligation. Product descriptions, in particular all technical specifications, are only binding when explicitly agreed upon. MITUTOYO and MiCAT are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions. Other product, company, and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders. © MITUTOYO/D 03/21 PRE1544 Whatever your challenges are, Mitutoyo supports you from start to finish. Mitutoyo is not only a manufacturer of top-quality measuring products but one that also offers qualified support for the lifetime of the equipment backed up by comprehensive services, ensuring your staff can make the very best use of the investment. Apart from the basics of calibration and repair, Mitutoyo offers product and metrology training, as well as IT support for the sophisticated software used in modern measuring technology. We can also design, build, test, and deliver bespoke measuring solutions and even, if deemed cost-effective, take your critical measurement challenges in-house on a sub-contract basis.
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